ZONESUN ZS-FAL180G6 Automatic Paste Filling, Capping & Labeling Line
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ZONESUN ZS-FAL180G6 — Automatic Paste Filling, Capping & Labeling Line
A 6-head monobloc line that fills, caps, foil-seals and labels cosmetic and cream products in one integrated run.
Is the ZS-FAL180G6 worth the investment?
For a brand that's outgrown manual or semi-auto filling and is ready to run cosmetics or creams as an integrated line, yes — this puts filling, capping, foil sealing and labeling into one monobloc instead of four separate machines you'd have to buy and sync yourself. It's not a small purchase, and it's not sized for a kitchen-table operation, but the ±1% filling accuracy and 30–70 bottle/min throughput are real numbers for a real production line.
A full paste packaging line, not a standalone filler
The ZS-FAL180G6 combines automatic paste filling, a servo capping unit with cap feeder, foil sealing, and round-bottle labeling into a single production line, aimed squarely at cosmetics, lotion and cream manufacturers who need those steps to run together rather than as separate machines.
What the line actually does station by station
6-head servo filling, 100–1000 mL
Six filling heads (customizable count) cover 100–1000 mL bottles at 30–70 bottles per minute, with ±1% accuracy — tight enough for paste and cream products where overfill costs add up fast.
Automatic capping with cap feeder
A servo capping module with an automatic cap feeder runs at roughly 40 bottles per minute, which is the step most manual lines bottleneck on when they try to scale.
Round-bottle labeling at 25–50 BPM
The labeling station handles round bottles at 25–50 bottles per minute, keeping pace with the filling and capping stages rather than becoming the slow point in the line.
Dual voltage, roughly 3-meter line
The line runs on 110V or 220V (50–60Hz), so it isn't locked to one region's power standard, but at approximately 3,020 × 900 × 1,850 mm you do need to plan real floor space for it.
Full spec sheet
| Filling volume range | 100–1,000 mL (customizable) |
| Filling heads | 6 (customizable) |
| Filling accuracy | ±1% |
| Output speed | 30–70 bottles/min (filling) |
| Capping type | Servo capping with cap feeder, ~40 bottles/min |
| Sealing | Foil sealing included |
| Labeling | Round-bottle labeling, 25–50 bottles/min |
| Suitable materials | Paste, lotion, cream products |
| Power / voltage | 110V or 220V, 50–60Hz |
| Overall dimensions | Approx. 3,020 × 900 × 1,850 mm |
Pros & Cons
Pros
- One monobloc line instead of sourcing and syncing separate filling, capping and labeling machines.
- ±1% filling accuracy is tight for viscous paste and cream products.
- Servo capping with an automatic cap feeder removes a common manual bottleneck.
- Labeling keeps pace with filling instead of becoming the slow station.
- Dual voltage (110V/220V) support gives some flexibility across regions.
- Filling head count is customizable if your bottle format changes.
Cons
- $35,599 is a serious capital purchase — not for a brand still testing product-market fit.
- The roughly 3-meter footprint needs dedicated floor space and likely reinforced electrical planning.
- Changing between bottle formats at this scale typically needs a trained operator, not a quick manual adjustment.
- This is B2B capital equipment, so there's no public customer star-rating history to lean on — it's a spec-driven purchase.
- Zonesun doesn't publish a fixed lead time on the product page; confirm current production timelines before ordering.
Answers before you buy
What products is the ZS-FAL180G6 designed for?
How many operators does it need to run?
Can the filling head count be changed?
What voltage does it run on?
Is there a warranty?
How much floor space do I need?
Solid choice for cosmetics brands ready to scale up
If you're past manual filling and need a real production line for paste and cream products, the ZS-FAL180G6's accuracy and integrated capping/labeling make a reasonable case for the price. Just go in with your floor plan and power setup confirmed before you commit.
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